Process

Raw Material Processing

Mild steel scrap received first segregated and stored in our scrap yard.Various grades of MS Scrap are supplied from the yard to the furnace as per requirement. Various Scarps are handled by grab/magnet fitted with overhead Electric crane and charged into an Induction furnace.

Melting Process

In the melting process, various grades of scrap and sponge iron are melted into liquid metal at temperatures of up to 1650°C. During the entire process, impurities are tapped off, and the chemical composition is regularly checked in our in-house laboratory to ensure the right quality. Once the desired chemistry and temperature are achieved, the liquid metal is transferred to the ladle furnace.

Ladle Purging Process

Liquid metal transferred to ladle is added with ferro chrome alloys and purged with inert gas to complete the secondary steel making process. Ladle is later moved to the continuous casting machine and placed over a tundish car.

Continuous Casting Process

The slide gate assembly at the bottom of the ladle is opened hydraulically, allowing molten metal to flow into the tundish. From the tundish, the metal is directed into the mould tube mounted on the oscillation table. The oscillation table maintains an optimal oscillation speed to guide the liquid metal smoothly into the mould, where it begins to solidify into a billet.

Hot Charging

Casted billets are cut to the required size using an automatic shear and are then fed directly to the rolling mill as hot billets. These hot billets are maintained at the proper temperature and size as they travel through the platform.

Rolling Process

Hot billets are transferred through a 132-metre-long hot conveyor and pass sequentially through the Roughing Stand, Intermediate Stand, and Continuous Stand, where they are rolled and converted into TMT bars of the required size. The TMT bars are periodically checked by our Quality team.

Quenching Process - Thermex System

The advanced Thermex cooling system, cools down the TMT bars by pouring pure water at high pressure through controlled valves and nozzles. This process ensures rapid surface cooling, thereby imparting the desired mechanical properties to the bars.

Bundling & Storage Process

The Finished TMT Bars are bundled according the required size and no. of rods per bundle.

Dispatch Process

The bundled TMT bars are labeled with manufacturing date and batch number. Then the bundles are loaded to the vehicle and dispatched to the customer.